DOHC yamaha XS400 Valve Adjustment
Posted: Sat Jun 11, 2005 12:00 pm
I recently purchased an 82 Yamaha XS400J Maxim with 11K miles in reasonably good condition. It ran, but wouldn't rev over idle. The stated problem was that it needed a carburetor cleaning and balance. I bought several manuals and rebuilt the carbs, but on the way I noticed the manual said don't do the carbs without adjusting the valves. So I pulled the top end off and checked clearance. It measured .0015 to .002 on all valves, which is way under the .004/.006 specified. That really surprised me as I expected it to be loose, not tight. Is this normal, and how did it run? Given that I must now get the right shims to set the valves up, where does one get special tools for this bike? Two that I need are the valve depressor tool which allows me to change the shims, and the adapter that pushes into the carburetors to allow monitoring the carb float height. I can find shims, gaskets, jets, etc. but not many tools. Any ideas?