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Body Panel Removal 2003 ZZR
Posted: Sat Mar 26, 2011 5:43 pm
by zzriderdan
I have a 2003 ZZR 1200. I need some assistance on removing the body work. I've ridden open crusiers all my life so this machine is a first for me. Just some direction on where to start and what tools might I need? Thank you in advance.
Re: Body Panel Removal 2003 ZZR
Posted: Sat Mar 26, 2011 6:17 pm
by Johnj
Bike Bandit has a breakdown of all parts for that model.
Re: Body Panel Removal 2003 ZZR
Posted: Thu Apr 07, 2011 4:38 pm
by zzriderdan
Johnj wrote:Bike Bandit has a breakdown of all parts for that model.
John the intent of my question, or the answer I was looking for was "how" do I remove them. Like where do I start??? I appoligize for being vague. Thanks again!
Re: Body Panel Removal 2003 ZZR
Posted: Thu Apr 07, 2011 6:05 pm
by Johnj
You need a phillips headed screwdriver. Just below the front turnsignal I see a screw, plus two more behind and above it. There should be at least three along the bottom. And there's a couple in the front and maybe two on the bottom. Do you have a manual for the bike? What are you trying to do?
Re: Body Panel Removal 2003 ZZR
Posted: Thu Apr 07, 2011 7:41 pm
by Wrider
I'd grab a manual if you aren't sure of how to remove the body panels. Not for sure on the ZZR, but you'll probably also need a 4 and/or 6mm allen wrench.
Re: Body Panel Removal 2003 ZZR
Posted: Fri Apr 08, 2011 4:44 am
by Johnj
The point is get a service manual for your bike. It's a valuable tool and the first thing I turn to for torque settings on bolts. Or dis-assembly instructions. The BOOK will tell you to remove the bottom pan if the bottom pan needs to come off while changing the oil. Or not.On my Concours I can drain all the oil out without dropping the pan, but the oil filter does require that the pan be dropped.
Re: Body Panel Removal 2003 ZZR
Posted: Fri Apr 08, 2011 5:24 pm
by zzriderdan
Thank you all. Service manual it is. Ride safe.
Re: Body Panel Removal 2003 ZZR
Posted: Fri Apr 08, 2011 6:11 pm
by Wrider
No problem, and feel free to come back! We don't bite... well most of us anyway... at least not too hard...
Re: Body Panel Removal 2003 ZZR
Posted: Sat Apr 09, 2011 10:13 am
by Johnj
We need pictures or none of this happened.