Misadventures in wrenching and riding

Message
Author
User avatar
Skier
Site Supporter - Platinum
Site Supporter - Platinum
Posts: 2242
Joined: Sat Aug 07, 2004 10:44 am
Sex: Male
Location: Pullman, WA, USA

#171 Unread post by Skier »

This does not inspire confidence:

Image
[url=http://www.motoblag.com/blag/]Practicing the dark and forgotten art of using turn signals since '98.[/url]

User avatar
Skier
Site Supporter - Platinum
Site Supporter - Platinum
Posts: 2242
Joined: Sat Aug 07, 2004 10:44 am
Sex: Male
Location: Pullman, WA, USA

#172 Unread post by Skier »

After popping open the oil pan, looks like we found the culprit:
Image

Oh snap:
Image

The edge got hammered:
Image

At this point in time you just can't help but laugh:
Image

Mains looked roasted:
Image

Scoring on the crank, game over:
Image

Looks like it's new motor time. Ah well, a new motor shipped is two or three months payment on a newer car and the new motor should have another 200k left in it.

My diagnosis: oil pickup screen was clogged and oil pump was starved at high RPMs, spinning bearings.
[url=http://www.motoblag.com/blag/]Practicing the dark and forgotten art of using turn signals since '98.[/url]

User avatar
Skier
Site Supporter - Platinum
Site Supporter - Platinum
Posts: 2242
Joined: Sat Aug 07, 2004 10:44 am
Sex: Male
Location: Pullman, WA, USA

#173 Unread post by Skier »

Image

Image

My gasket kit comes in tomorrow and the rebuild of the new motor will start.
[url=http://www.motoblag.com/blag/]Practicing the dark and forgotten art of using turn signals since '98.[/url]

Wrider
Site Supporter - Gold
Site Supporter - Gold
Posts: 5285
Joined: Wed Aug 16, 2006 1:46 pm
Real Name: Ryan
Sex: Male
Years Riding: 4
My Motorcycle: 2005 Kawasaki Z750S
Location: Colorado Springs, CO

#174 Unread post by Wrider »

I keep telling you, Twin Turbo is the way to go! You'd have the ultimate sleeper and one heck of a fun driver!!!
Wrider
Have owned - 2001 Suzuki Volusia
Current bike - 2005 Kawasaki Z750S
MMI Graduation date January 9th, 2009. Factory Certifications in Suzuki and Yamaha

User avatar
Skier
Site Supporter - Platinum
Site Supporter - Platinum
Posts: 2242
Joined: Sat Aug 07, 2004 10:44 am
Sex: Male
Location: Pullman, WA, USA

#175 Unread post by Skier »

I am done with the bottom end of the new motor. Tomorrow I will throw on the new water pump and reinstall the cylinder head. I should be on track for an installation this weekend.

The Hornet got a few miles on it this week with commuting duties. Now it's supposed to snow for the next week. What the hell?
[url=http://www.motoblag.com/blag/]Practicing the dark and forgotten art of using turn signals since '98.[/url]

User avatar
Skier
Site Supporter - Platinum
Site Supporter - Platinum
Posts: 2242
Joined: Sat Aug 07, 2004 10:44 am
Sex: Male
Location: Pullman, WA, USA

#176 Unread post by Skier »

Motor and tranny are in the car. Engine runs!

Tomorrow I get to install a new power steering bellow that tore and install cotterpins in the usual suspects: axle nut retainer and tie rod ends.
[url=http://www.motoblag.com/blag/]Practicing the dark and forgotten art of using turn signals since '98.[/url]

User avatar
Skier
Site Supporter - Platinum
Site Supporter - Platinum
Posts: 2242
Joined: Sat Aug 07, 2004 10:44 am
Sex: Male
Location: Pullman, WA, USA

#177 Unread post by Skier »

She's moving under her own power again!

8)
[url=http://www.motoblag.com/blag/]Practicing the dark and forgotten art of using turn signals since '98.[/url]

Wrider
Site Supporter - Gold
Site Supporter - Gold
Posts: 5285
Joined: Wed Aug 16, 2006 1:46 pm
Real Name: Ryan
Sex: Male
Years Riding: 4
My Motorcycle: 2005 Kawasaki Z750S
Location: Colorado Springs, CO

#178 Unread post by Wrider »

WooHoo!!! :laughing: Congrats Skier! Now that you've dropped a new motor, new springs, redone a bunch of things on that Carmy, I think it oughta last ya another 200K miles! :mrgreen:
Wrider
Have owned - 2001 Suzuki Volusia
Current bike - 2005 Kawasaki Z750S
MMI Graduation date January 9th, 2009. Factory Certifications in Suzuki and Yamaha

User avatar
Skier
Site Supporter - Platinum
Site Supporter - Platinum
Posts: 2242
Joined: Sat Aug 07, 2004 10:44 am
Sex: Male
Location: Pullman, WA, USA

#179 Unread post by Skier »

:soapbox:

The Carmy keeps trying to overheat on me! I have the following new parts installed:

water pump
thermostat
upper/lower radiator hoses
radiator cap

She still overheats in both city driving and highway driving. Turning the heater on full blast helps for a little bit then it continues to overheat. I've bled the cooling system and it shows the same symptoms.

The fans are not turning on as they should, so my water temp switch is probably broken: I need to pull it and test it. However, even with turning the fans on manually by pulling their connection to the water temp switch, temp still creeps up after five or six minutes of driving to the red, where I turn it off.

There are a few possibilities: the radiator is clogged, my new temp sensor (not switch!) is reading too high or the new water pump's impellers are cavitating something fierce.

I'm getting kind of tired of spending so long wrenching on the car and still having to play taxi for the GF.

On the other hand she fits nicely on a Yamaha Vino Classic and I have a nice, out-the-door price on one. ;)

Tonight I am going to pick up a radiator flush kit and will go to town on the old radiator. I can see bits of silt at the top ( :shock: ) so the flush may help, but it's probably new radiator time. $130 or so for a new one isn't horrific but it's another $130. Doh!
[url=http://www.motoblag.com/blag/]Practicing the dark and forgotten art of using turn signals since '98.[/url]

User avatar
Skier
Site Supporter - Platinum
Site Supporter - Platinum
Posts: 2242
Joined: Sat Aug 07, 2004 10:44 am
Sex: Male
Location: Pullman, WA, USA

#180 Unread post by Skier »

Temp gauge and temp sender checked out ok. Items left to check:

radiator (clogged?)
coolant passageways in engine
water pump

I will pull the radiator sometime this week and bring it to a radiator shop to be flow tested. If it fails, $130 will get me a new radiator. If it passes the flow test I will have to flush the crap out of the engine cooling system and see if that fixes it. If not, I will replace the new water pump and probably go with an OEM part.

Bloody car. It has rapidly moved past the daily driver repair stage and is now firmly lodged in the "experience for rebuilding my '71 Plymouth Duster when I get a garage" area.
[url=http://www.motoblag.com/blag/]Practicing the dark and forgotten art of using turn signals since '98.[/url]

Post Reply