80 CB750F can't remove clutch lever

Message
Author
User avatar
rapidblue
Legendary 500
Legendary 500
Posts: 535
Joined: Wed May 11, 2005 7:05 pm
Sex: Male
Location: Saskatoon, SK

80 CB750F can't remove clutch lever

#1 Unread post by rapidblue »

So i picked up a new clutch lever fro my 80 CB750F, nothing special, just a lever with a hole for the screw.

I went over to my bike, looks simple enough. A slotted screw through the handlebar mount with a nut and washer on the other side. Grabbed a 10mm wrench and took off the nut.

Went to push the slotted bolt out, nothing. It will not budge. It turn with a lot of effort and a screw driver, but I damn near stripped the head already trying that.

So any advice?
Is there something painfully obvious that I'm missing?


I'm baffled, please help
80 honda CB750F Super Sport

User avatar
Sev
Site Supporter - Gold
Site Supporter - Gold
Posts: 7352
Joined: Sun Jun 06, 2004 7:52 pm
Sex: Male
Location: Sherwood Park, Alberta

#2 Unread post by Sev »

WD40?
Of course I'm generalizing from a single example here, but everyone does that. At least I do.

[url=http://sirac-sev.blogspot.com/][img]http://i12.photobucket.com/albums/a227/Sevulturus/sig.jpg[/img][/url]

User avatar
rapidblue
Legendary 500
Legendary 500
Posts: 535
Joined: Wed May 11, 2005 7:05 pm
Sex: Male
Location: Saskatoon, SK

#3 Unread post by rapidblue »

I was hitting it with a socket extender and a gosh hammer, it started to move the lever mount.

I'll try to lub up the shaft and see if I can get it out of the hole.

Anybody with a similar bike done this before?
80 honda CB750F Super Sport

User avatar
Gadjet
Site Supporter - Gold
Site Supporter - Gold
Posts: 1195
Joined: Wed Apr 14, 2004 4:01 pm
Real Name: Owen Clark
Sex: Male
Years Riding: 19
My Motorcycle: 2020 KTM 200 Duke
Location: Red Deer, Alberta
Contact:

#4 Unread post by Gadjet »

you will have to unscrew the bolt holding the lever in - it threads into the bottom of the lever perch. The nut on the bottom is a safety thing.

Give the bolt a good dosing of wd40 and let it sit for awhile to work in a free things up.

alternate trying to remove and tighten the bolt in the perch, this will help to break up any rust and corrosion and clear it out of the way to avoid stripping the threads out.

Easy way to make sure the pivot bolt gets a good soaking is to remove the perch from the bars, disconnect the cable, and then soak the whole unit in wd40 (put in sealed container, pour in wd40, let it sit overnight)
1983 Suzuki GS650GL (sold)
2005 Kawasaki KLR 650 (sold)
2020 KTM 200 Duke
IBA#20953
IG: @greenmanwc

User avatar
rapidblue
Legendary 500
Legendary 500
Posts: 535
Joined: Wed May 11, 2005 7:05 pm
Sex: Male
Location: Saskatoon, SK

#5 Unread post by rapidblue »

ahhhhh :frusty:

i'm an idiot, thanks gadjet

hope I didn't wreck anything with my neanderthal ways :laughing:
80 honda CB750F Super Sport

User avatar
honda750
Elite
Elite
Posts: 158
Joined: Wed Jun 07, 2006 4:44 pm
Sex: Male
Location: Pittsburgh, PA

bike 4 sale?

#6 Unread post by honda750 »

i see that you are trying to sell the '67. what are you asking and where are you?
_________________
Self-funded health care Forum
Last edited by honda750 on Mon Feb 23, 2009 4:51 pm, edited 1 time in total.

User avatar
rapidblue
Legendary 500
Legendary 500
Posts: 535
Joined: Wed May 11, 2005 7:05 pm
Sex: Male
Location: Saskatoon, SK

#7 Unread post by rapidblue »

ok...

still can get it out just sits there and spins, maybe stripped?

How the hell do I get it out now?

ahhh frustration, ain't it grand.
80 honda CB750F Super Sport

User avatar
rapidblue
Legendary 500
Legendary 500
Posts: 535
Joined: Wed May 11, 2005 7:05 pm
Sex: Male
Location: Saskatoon, SK

#8 Unread post by rapidblue »

I was trying to put it off simply because it's gonna suck,

Looks like i'm going to have to drill it out, fun stuff.
80 honda CB750F Super Sport

User avatar
NorthernPete
Legendary 3000
Legendary 3000
Posts: 3485
Joined: Mon May 02, 2005 4:24 pm
Real Name: Pete
Sex: Male
Years Riding: 11
My Motorcycle: 1988 Kawasaki Vulcan 1500
Location: Northern Ontario, Canada

#9 Unread post by NorthernPete »

could order a whole "new" clutch handle assembly from a scrap yard...
1988 VN1500
2009 GS500F

Post Reply