Body Panel Removal 2003 ZZR
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- Real Name: Dan
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- My Motorcycle: 2003 Kaw ZZR 1200
Body Panel Removal 2003 ZZR
I have a 2003 ZZR 1200. I need some assistance on removing the body work. I've ridden open crusiers all my life so this machine is a first for me. Just some direction on where to start and what tools might I need? Thank you in advance.
- Johnj
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Re: Body Panel Removal 2003 ZZR
Bike Bandit has a breakdown of all parts for that model.
People say I'm stupid and apathetic. I don't know what that means, and I don't care.

Always wear a helmet, eye protection, and protective clothing. Never ride under the influence of drugs or alcohol.

Always wear a helmet, eye protection, and protective clothing. Never ride under the influence of drugs or alcohol.
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- Rookie
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- Joined: Wed Mar 23, 2011 5:00 am
- Real Name: Dan
- Sex: Male
- Years Riding: 1
- My Motorcycle: 2003 Kaw ZZR 1200
Re: Body Panel Removal 2003 ZZR
John the intent of my question, or the answer I was looking for was "how" do I remove them. Like where do I start??? I appoligize for being vague. Thanks again!Johnj wrote:Bike Bandit has a breakdown of all parts for that model.
- Johnj
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Re: Body Panel Removal 2003 ZZR
You need a phillips headed screwdriver. Just below the front turnsignal I see a screw, plus two more behind and above it. There should be at least three along the bottom. And there's a couple in the front and maybe two on the bottom. Do you have a manual for the bike? What are you trying to do?
People say I'm stupid and apathetic. I don't know what that means, and I don't care.

Always wear a helmet, eye protection, and protective clothing. Never ride under the influence of drugs or alcohol.

Always wear a helmet, eye protection, and protective clothing. Never ride under the influence of drugs or alcohol.
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Re: Body Panel Removal 2003 ZZR
I'd grab a manual if you aren't sure of how to remove the body panels. Not for sure on the ZZR, but you'll probably also need a 4 and/or 6mm allen wrench.
Have owned - 2001 Suzuki Volusia
Current bike - 2005 Kawasaki Z750S
MMI Graduation date January 9th, 2009. Factory Certifications in Suzuki and Yamaha
Current bike - 2005 Kawasaki Z750S
MMI Graduation date January 9th, 2009. Factory Certifications in Suzuki and Yamaha
- Johnj
- Site Supporter - Platinum
- Posts: 3806
- Joined: Fri Nov 17, 2006 7:34 am
- Real Name: Johnny Strabler
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- Years Riding: 34
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- Location: Kansas City KS
Re: Body Panel Removal 2003 ZZR
The point is get a service manual for your bike. It's a valuable tool and the first thing I turn to for torque settings on bolts. Or dis-assembly instructions. The BOOK will tell you to remove the bottom pan if the bottom pan needs to come off while changing the oil. Or not.On my Concours I can drain all the oil out without dropping the pan, but the oil filter does require that the pan be dropped.
People say I'm stupid and apathetic. I don't know what that means, and I don't care.

Always wear a helmet, eye protection, and protective clothing. Never ride under the influence of drugs or alcohol.

Always wear a helmet, eye protection, and protective clothing. Never ride under the influence of drugs or alcohol.
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- Rookie
- Posts: 5
- Joined: Wed Mar 23, 2011 5:00 am
- Real Name: Dan
- Sex: Male
- Years Riding: 1
- My Motorcycle: 2003 Kaw ZZR 1200
Re: Body Panel Removal 2003 ZZR
Thank you all. Service manual it is. Ride safe.
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- Site Supporter - Gold
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- Joined: Wed Aug 16, 2006 1:46 pm
- Real Name: Ryan
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- My Motorcycle: 2005 Kawasaki Z750S
- Location: Colorado Springs, CO
Re: Body Panel Removal 2003 ZZR
No problem, and feel free to come back! We don't bite... well most of us anyway... at least not too hard...
Have owned - 2001 Suzuki Volusia
Current bike - 2005 Kawasaki Z750S
MMI Graduation date January 9th, 2009. Factory Certifications in Suzuki and Yamaha
Current bike - 2005 Kawasaki Z750S
MMI Graduation date January 9th, 2009. Factory Certifications in Suzuki and Yamaha
- Johnj
- Site Supporter - Platinum
- Posts: 3806
- Joined: Fri Nov 17, 2006 7:34 am
- Real Name: Johnny Strabler
- Sex: Male
- Years Riding: 34
- My Motorcycle: A Bolt of Lightning
- Location: Kansas City KS
Re: Body Panel Removal 2003 ZZR
We need pictures or none of this happened.
People say I'm stupid and apathetic. I don't know what that means, and I don't care.

Always wear a helmet, eye protection, and protective clothing. Never ride under the influence of drugs or alcohol.

Always wear a helmet, eye protection, and protective clothing. Never ride under the influence of drugs or alcohol.