Fitted with a rally-specific titanium Akrapovič exhaust system as standard, the KTM 450 RALLY REPLICA is ready to roar – with tuning to match. It has a special hydro-formed section on the bottom for maximum ground clearance and boasts ultra-lightweight construction and unmatched performance.
Review – Key Features – Features & Benefits – Specifications
2026 KTM 450 Rally Replica: MORE READY TO RACE THAN EVER.
Introducing the 2026 KTM 450 Rally Replica…
Limited edition READY TO RACE model with only 150 units available
We can say it; the KTM 450 RALLY REPLICA is the most sucssefull machine ever to line up at the Dakar Rally. Not only has it graced the top step at the hands of seasoned pros, but its victories in the hands of privateers are equally impressive. With 11 out of 20 Dakar wins for KTM, and 245 Stage victories, the KTM 450 RALLY REPLICA remains the closest bike to a factory racer available off a dealership floor.
2026 KTM 450 Rally Replica Totalmotorcycle.com Key Features
- Limited edition READY TO RACE model with only 150 units available
- Unrivaled 450 cc SOHC fuel-injected engine
- Race-spec chassis developed through competition
- WP XACT PRO 48 mm closed cartridge forks (Cone Valve)
- WP XACT PRO fully adjustable shock
- Premium-quality Akrapovič titanium exhaust system
- Purposely designed for multi-stage cross-country competition
The KTM 450 RALLY REPLICA features a thoroughly proven 450 cc fuel-injected SOHC powerplant, paired with a six-speed gearbox and premium KTM hydraulic clutch. Dual radiators ensure reliable cooling in the harshest environments; all housed within a meticulously hand-welded frame crafted at the KTM Motorsports production facility. Laser-cut, hydro-formed frame sections combine to deliver exceptional rider feedback, energy absorption, and straight-line stability, complemented by a die-cast aluminum swingarm.
For the most demanding stages, the three fuel tanks – two front and one rear – offer a combined capacity of approximately 34.5 liters. Designed with comfort, balance, and adjustability in mind, the 2026 model is equipped with WP PRO COMPONENTS suspension. Up front, the proven 48 mm WP XACT PRO 7548 Closed Cartridge Cone Valve fork is clamped into a 23 mm offset using CNC-machined triple clamps for optimal stiffness. The upper clamp features an in-house developed PHDS system and a SCOTTS steering damper. At the rear, the WP XACT PRO 7750 fully customizable shock delivers confidence, comfort, and reliability for the most competitive riders.
The cockpit – where rally riders spend countless hours – has been refined over more than a decade to deliver the ultimate racing experience. A specially designed fairing, aerodynamically optimized to reduce turbulence and rider fatigue, complements the carbon fiber navigation tower. This setup integrates seamlessly with the KTM rally dashboard, featuring built-in warning lights and mounts for the digital roadbook system.
A powerful LED headlight package ensures excellent visibility during early morning starts or late-night returns to the bivouac. Essential tools and safety features are integrated into the bike, which boasts a low overall weight and high output for nimble handling across diverse terrain – from tight, rocky ravines to wide-open desert dunes.
The official Factory Team will be present at the 2025 KTM EUROPE ADVENTURE RALLY that will take place in Romaniaon August 25 – 29, bringing the Factory truck and a dedicated mechanic to provide exclusive support to each of the five new owners. Each of the special bikes will be personally handed over by Daniel Sanders.
Both the 2026 KTM 450 RALLY REPLICA as well as the 2026 KTM 450 Rally Replica are the only customer race models developed, produced and assembled by the official KTM Motorsports facility in Austria. These purpose-built machines are for serious rally racers around the world.
2026 KTM 450 Rally Replica Totalmotorcycle.com Features and Benefits
READY THE ROADBOOK
All-out accuracy
Adjustability
At this level, pin-point accuracy in your setup is essential to gaining an edge on the competition. Good thing then, that the KTM 450 RALLY REPLICA has that covered, with fully adjustable WP Pro Components suspension which can be fine-tuned to the likes and weights of riders and all kinds of varying terrains, as well as adjustable handlebars.
Plot the route ahead
Digital Roadbook
Already compulsory at many races for the Car, SSV, and Truck categories, the KTM 450 RALLY REPLICA has provisions to allow for the fitment of a digital roadbook. Not only has this new addition undergone many racing kilometers of hard testing, but it is also more accurate, more user-friendly, and brings more functionality to the racing stage. Prefer the old ways? The conventional paper roadbook system still comes in the buy-pack.
Rally canvas
All White Plastics
READY TO RACE bikes need racing stickers. While a simple sticker graphic kit for the all-white bodywork comes in the by-pack of the KTM 450 RALLY REPLICA, the plastics are left untouched for you to design your kit, with your team, sponsor, and individual needs.
FULLGAS AHEAD!
Light the way
LED Headlight
A LED headlight system is incorporated into the front mask of the KTM 450 RALLY REPLICA, with an overall light output increase of 33%. Not only does this light the way to the bivouac on those longer stages, but also plays a vital role in the early morning starts and misty weather conditions.
Computing power
Engine Management System
The EMS and 44 mm throttle body are supplied by Keihin, and have proven to be the best combination for the KTM 450 RALLY REPLICA and feature rally-specific ECU mappings to the airbox, engine, and exhaust combination.
Proven powerhouse
Engine
The powerplant responsible for 10 Dakar victories is based on the hugely successful KTM SOHC 450 cc 4-stroke engine. Engineered with long, hard, and fast rally stages in mind, it features more efficient performance throughout the rev range. For 2026, it is fitted with a SOHC cylinder head, with a reinforced clutch and gearbox, and the latest electronic fuel injection. The result is unrivaled power, speed, and outstanding reliability.
Ported for power
Cylinder Head
A reworked SOHC cylinder head features shaped ports for further improved performance. The single overhead camshaft activates four ultra-lightweight titanium valves via extremely rigid, DLC coasted rocker arms for maximam reliability.
Stay cool under pressure
Radiator
The KTM 450 RALLY REPLICA debuts a radiator concept. Featuring two independent radiators instead of one, it dramatically improves cooling efficiency. There is also the added benefit of having a backup radiator should one get damaged.
Lightweight legend
Akrapovič Exhaust
Fitted with a rally-specific titanium Akrapovič exhaust system as standard, the KTM 450 RALLY REPLICA is ready to roar – with tuning to match. It has a special hydro-formed section on the bottom for maximum ground clearance and boasts ultra-lightweight construction and unmatched performance.
CARVE THE LANDSCAPE
Maximum stability
Triple Clamps
An 23 mm offset CNC machined triple clamps with a rally-specific design ensures optimal stiffness and precise handling when charging through the desert. This, together with an in-house developed PHDS system and the proven SCOTT’s steering damper, provides the confidence to keep it pinned in the faster, flowing rally stages.
Shaped to be sharper
Bodywork
Sharper, sleeker, and ready to take on the roughest rally stages, the KTM 450 RALLY REPLICA has undergone a complete refresh. Redesigned fairings, tank layout, and a rally-specific seat provide improved ergonomics and seat comfort over longer distances. This means enhanced rider ergonomics, allowing for perfect control when standing by providing ample grip surfaces and freedom of movement.
Aerodynamic energy
Navigation Tower
A navigation tower made of extra-light carbon fiber is well-protected behind the fairing with a, narrower dashboard. This brings significantly improved aerodynamics, reduced turbulence, and less stress for the rider when blasting across the landscape at maximum speed. Warning lights are now also fully integrated and illuminate when the front or rear tank reserve is activated.
Long-range racer
Fuel Tanks
The KTM 450 RALLY REPLICA boasts a total fuel volume of 35 liters. It has two separate 9-liter fuel tanks upfront and a self-supporting 16-liter fuel tank at the rear. These are controlled by two separate fuel pumps, which can be independently accessed and activated to supply fuel from either the front or the rear fuel tank. This works as a backup system and an additional means to monitor fuel levels.
PRECISION INSTRUMENT
The backbone
Frame
A hydro-formed, laser-cut, and hand-welded frame forms the backbone of the KTM 450 RALLY REPLICA. Constructed with precisely calculated parameters of longitudinal and torsional flex, the frame provides exceptional rider feedback, energy absorption, and straight-line stability – all of which are crucial for rally racing. To achieve this, the rotating mass, forged steering head connection, and most of the frame tubes have been completely re-positioned., along with the tube wall thickness, for maximum reliability and specific rigidity in high-stress areas. The frame is finished with a long-lasting and eye-catching powder coating, while the rear self-supporting 16-liter fuel tank doubles as the subframe.
Maximum traction
Swingarm
A hollow, die-cast aluminum swingarm is designed for optimal stiffness and reliability at the lowest possible weight. The topology has also been optimized for optimal rigidity. This works together with a proven linkage system and fully adjustable shock absorber, which gives the rider confidence to go flat out. This also means maximum traction when accelerating and bottoming-out resistance for better stability and safety.
Dune-tuned
Suspension
The KTM 450 RALLY REPLICA is fitted with the latest WP PRO COMPONENTS at both ends. In front, a 48 mm WP XACT PRO 7548 closed cartridge fork featuring sophisticated Cone Valve technology shines with outstanding damping performance. A fully adjustable WP XACT PRO 7750 shock takes care of the business in the rear. The suspension components provide full adjustability, improved damping, and higher bottoming reserves for ultimate stability.
KEEP ON THE THROTTLE
Start easy, everytime
E-starter and Battery
A reliable electric starter and lightweight Li-Ion 4.5 Ah battery handle start procedures on the KTM 450 RALLY REPLICA. Weighing substantially less than a conventional lead battery, the Li-Ion battery delivers reliable power to the electronics, as well as enuring the convenience of easy starting particularly at low temperatures.
More trophy storage
Tool Kit Space
The KTM 450 RALLY REPLICA features a fully integrated and well-thought-out tool storage solution, with an engine cover integrated space for essential tools. This means racers can rest assured that they have what they need out in the dunes should the worst-case scenario occur while freeing up space in your bumbag.
Charging across all terrain
Wheels
Black high-strength alloy rims from EXCEL are coupled to cast aluminum hubs using lightweight spokes and steel nipples for maximum stability and durability. This combination has proven to be the best solution for intense rally racing across all terrain types.
Stopping power
Brakes
Brembo components guarantee total performance and reliability in braking. 300 mm front and 240 mm rear discs deliver superior stopping power, rider feel, and overall control, instilling maximum confidence in any condition.
2026 KTM 450 Rally Replica – Totalmotorcycle.com International Specifications/Technical Details
US MSRP Price: $ See Dealer USD
Canada MSRP Price: $ See Dealer CDN
Europe/UK MSRP Price: £ See Dealer GBP (On The Road inc 20% Vat)
Engine
Drive type Combustion
Transmission 6-speed
Cooling Liquid cooled
Starter Electric starter
Stroke 63.4mm
Bore 95mm
Clutch Wet multi-disc clutch, hydraulically actuated
Compression ratio 12.6
Displacement 449.3cm³
EMS Kokusan
Design 1-cylinder, 4-stroke engine
Lubrication Forced oil lubrication with 2 oil pumps
Chassis
Tank capacity (approx.) 35l
Front brake disc diameter 300mm
Rear brake disc diameter 240mm
Chain 5/8 x 1/4″
Rear subframe design Self-supporting plastic tank
Suspension travel (front) 304mm
Suspension travel (rear) 280mm
Wheels Spoked wheels with aluminium rims
Front wheel diameter 21″
Rear wheel diameter 18″
Manufacturer Specifications and appearance are subject to change without prior notice on Total Motorcycle (TMW).
